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Characteristics and working principle of emulsifying machine

Article source:人气: date:2015-9-12 15:28:41
 Working principle
With the precision of the rotor and the stator, the working head (rotor and stator) is made of claw type structure, the two way suction, shear efficiency is high.
Batch high shear dispersing emulsifier homogenizer is by rotation of the rotor stably at a high speed, high frequency, strong circumferential tangential velocity and angle to the speed and kinetic energy efficiency; in the stator, rotor reasonable narrow gap formation strongly, the reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision effects, material in the container above cycle working process, obtain the final product.
Intermittent high shear working process:
1 under the centrifugal force acting on the rotor of the high speed rotating, the rotor is formed between the rotor and the stator.
2 strong centrifugal force to the material from the radial swing state, precision of narrow clearance between the rotor in the. At the same time by centrifugal extrusion, impact and other forces, so that the initial dispersion of raw materials.
3 in the high-speed rotating rotor outside the end of the production of at least 15m/s above the line speed, the maximum can reach 40m/s, and form a strong mechanical and hydraulic shear, liquid layer friction, impact tear, so that the material of the full dispersion, emulsification, homogenization, crushing, and injection through the stator slot.
4. The material continuous high speed from the radial injection. In the resistance of the material itself and the vessel wall changes in the flow, at the same time in the rotor area of upper and lower axial suction, formed, two shares strong flip turbulence. Material in an appropriate amount of emulsifier and mature process after a certain time cyclic depolymerization, dispersion and homogenization, refinement, shear stable emulsion.
Application range
Used in cosmetics emulsion process that mucilage and any need stirring, homogenizing, crushing, suspended and dissolved. In order to meet the requirements of different processes, expand the scope of use;
Machine features
Stable operation, low noise, easy to clean, flexible, flexible, can be used continuously, the material can be carried out by ultra-fine dispersion, emulsification. Can be widely used in industrial production of emulsification, homogenization and dispersion.
Application industry
Biological medicine, food industry, daily care, paint inks, nano materials, petrochemical, printing and dyeing auxiliaries, paper industry, chemical fertilizer, plastic rubber, electric power electron, and other fine chemicals, such as detergent, liquid detergent, cosmetic equipment.
Industry development
Nowadays, the machine tool has become one of the strengths of our country's industry. Vacuum homogeneous emulsifying machine, high shear emulsifying machine, all of which are in the world advanced level of the world's advanced level of emulsifying machine in recent years. Although the domestic emulsifying machine industry has achieved such a remarkable performance, but compared with foreign countries in the same industry, the larger gap, especially in product quality and Europe, the United States, Japan, the gap is obvious.
Although our country emulsifying machine in the variety is complete, but the specification is not perfect; the main engine product development is good, but the auxiliary machinery is still relatively backward; and the high-end product, the automation product is insufficient, the emulsification machine proportion is low. Most enterprises of our country "s emulsifying machine industry are still state-owned enterprises, which are restricted by the state-owned system, the mechanism is not flexible, the overall development speed and the new product development speed is slow. The precision, reliability and stability of the emulsion are needed to be further improved.